Optimizing your process with better cost efficiency and sustainability.
Intelligent service portfolio
Timely and cost efficient maintenance/replacement
Tailored remolding solution
Extended life span
Reduced unplanned downtime
Collaborate in technical analysis
One-stop Maintenance & Upgrade
Precise Inspection and measurement details in a tracking database.
Create a detailed timeline for parts replacing and upgrading.
Reduce downtime by reminding customers to prepare for maintenance and stock up on necessary spare parts in advance.
Technical experts recommend optimization to increase production efficiency.
Precise Inspection and measurement details in a tracking database.
Create a detailed timeline for parts replacing and upgrading.
Reduce downtime by reminding customers to prepare for maintenance and stock up on necessary spare parts in advance.
Technical experts recommend optimization to increase production efficiency.
This systematic maintenance service benefits customers with reliable traceability, professional support and time saving.
Barrel Reline
To ensure accuracy of rework and reliability of finish barrels, our barrel reline service is offered only for bimetallic barrels made by Bernex. It can be single or twin barrels.
Liner exchange
Barrel only for use with counter-rotating screw
Integrated Structure
Liner length: max. 1750 mm
Bushing Exchange
Barrel for co-rotating screw only
Modular construction
Length: upto 8 x Inner-ø
Upsize & Downsize
Upsizing and downsizing service aimed to optimize the performance of existing injection machines through “remolding” plastification units inside.
Benefits
Cost efficiency, instead of ordering new machine.
Higher flexibility upon setting, compared with standard unit.
Better suitability to specific process.
A standard machine model may not cover every single request.
Have you ever seen problems like this:
Screw speed is too low.
Residence time is too long, leading to resin degradation.
Incomplete melt
The shot size is too short.
The configuration of the existing machine cannotbe utilized efficiently.
The property of resin, specification of product, process parameter setting can be very different for individual customers. Bernex will comprehensively analyse your injection process, assessing the shot size, product, and target performance, and then suggest the optimal size for refitting your injection unit.
Rheology test
In many cases, the material to process involves compounding with multiple resins and additives. Having a thorough understanding of the resin properties is essential in guiding the improvement of complete line’s performance.
Bernex can help to find out with our rheology test service:
Specialized laboratory method
The viscosity, shear rate, extrusion speed, and melt pressure can be precisely measured at various temperatures.
The data collected will be graphed for easy understanding.
The test result will be shared with the customer.
This is a valuable resource for Bernex to customize design and suggest material selection. It is also beneficial for customers to set up process parameters that optimize performance and production efficiency.
